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entrol has just sold a new Sikorsky S-64E Skycrane FTD to Helicopter Express, a company known for its heavy-lift and mission-critical operations. The simulator is designed to meet the rigorous training needs of pilots in firefighting, construction, and disaster relief. This project focuses on providing high fidelity training for the S-64 Skycrane, with the simulator scheduled for completion in October 2026 and an estimated delivery in February 2027.
The new S-64E FTD is engineered to provide a training experience highly specific to the demanding missions of Helicopter Express. It will feature dedicated mission capabilities, including realistic scenarios for firefighting with a water cannon, snorkeling via sea snorkel, and intricate cargo handling with a rear-facing control station for the external crew. The cockpit is equipped with specialized bubble windows, a key feature of the real aircraft that provides pilots with a better view during heavy-lift operations. With NVIS (Night Vision Imaging System) technology and an enclosed Instructor Operating Station (IOS) with three screens, the simulator offers a completely immersive and controlled training environment.
To achieve a high level of realism, the simulator will incorporate various technology. This includes an ENWALL LED visual system with an extra-long radius that meets all FAA regulations and provides an expansive and seamless field of view. The visual database will be powered by entrol Mission (ENVISION), using Unreal Engine, to create detailed and georeferenced scenarios, including a specific airport of the client's choice. Furthermore, a control loading system and a powerful vibration system will replicate the precise feel and tactile feedback of the S-64E Skycrane. The simulator will also include a Debriefing Station to analyze and review flight sessions, as well as optional Mixed Reality Googles for enhanced scenario training.
This new sale represents the first S-64 FTD for Helicopter Express and is the third S-64 FTD in the world, with all three units manufactured by entrol. The simulator will be certified as an FAA FTD Level 7, the highest possible certification for a Flight Training Device without motion, ensuring that the training hours logged are officially recognized for a wide range of proficiency checks and courses.
Colby Martin, Heavy Lift Chief Pilot at Helicopter Express said that “Helicopter Express is proud to announce a major step forward in pilot training and operational readiness with the addition of a cutting-edge Level 7 FTD simulator for the S64 Aircrane — the first of its kind in the United States. This new capability will significantly enhance our ability to train and maintain mission-capable pilots, offering both initial and recurrent training specific to the Aircrane platform”.